Yas Extrusion Tshuab

Product Overview

Jiuyi kev lag luam yas extrusion kab hloov cov thermoplastic resins rau hauv cov ntaub ntawv txuas ntxiv, cov kav dej, cov ntawv txheeb, thiab cov yeeb yaj kiab. Ua rau kev ua haujlwm tas mus li ntau- ua haujlwm hloov pauv, txhua qhov kev sib xyaw ua ke muaj qhov tseeb helical gearboxes, nitrided los yog bimetallic ntsia hlau- chim sib dhos, thiab kaw- voj PLC thermal tswj kom tswj tau qhov sib xws thiab qhov ntev ntev nyob rau hauv siab - tso zis khiav.
Engineered rau cov txheej txheem khiav PVC, HDPE, PP, LDPE, ABS, thiab engineering plastics, cov tshuab no sib npaug cov khoom lag luam ruaj khov nrog kev siv hluav taws xob tsawg ib kilogram ua tiav.

Hom tshuab

Ib leeg ntsia hlau Extruders

Siv rau cov thermoplastic granulation dav dav, yeeb nkab extrusion (HDPE / PVC), thiab cov khoom tsim khoom. Nta siab L / D ratios (30: 1 txog 38: 1) rau cov polymer melting thiab homogenization ntawm cov kab nrawm.

Conical ntxaib -Screw Extruders

Engineered rau nruj thiab plasticized PVC hmoov ua. Intermeshing counter-rotating screws xa cov khoom xa tuaj zoo, txo qis kev degradation thiab thermal keeb kwm rau siab - cov ntawv sau.

Parallel Twin -Screw Extruders

Siv rau siab - tso zis compounding, masterbatch ntau lawm, thiab reactive extrusion ntawm engineering thermoplastics yuav tsum tau nruj degassing thiab additive dispersion.

Ntsiab nta

01/

Helical Gearbox Tsav:Hardened alloy steel iav hauv av rau DIN chav kawm 6 qhov tseeb, nruab nrog kev sib koom ua ke cov kabmob kom nqus cov ntsia hlau siab rov qab - siab thaum ua haujlwm qis dua 75 dB(A).

02/

Bimetallic Screw & Barrel Assemblies:Base material 38CrMoALA furnace-nitrided to 0.6-0.8 mm depth (HV >= 950), nrog rau kev xaiv PTA alloy welded davhlau los yog centrifugal - nrum bimetallic liner rau abrasive lossis corrosive polymers.

03/

Ceramic Band Heaters nrog Aluminium Cooling Jackets:Sectional thermal tswj ua ke nrog qis - suab nrov centrifugal blowers, tswj PID kub precision nyob rau hauv +/- 1℃C.

04/

PLC{0}}Controlled Synchronization:Siemens los yog Delta PLC thiab HMI architecture txuas lub ntsiab tsav inverter, feeder ceev, yaj siab transducers, thiab thauj - tawm lub cev muaj zog los tiv thaiv kev ntsuas qhov sib txawv thaum lub sij hawm ramps.

Technical Specifications

Qauv	Ntsia Hlau Diameter (mm)	L/D Ratio	Max. Screw ceev (rpm)	Cov zis ntau (kg / h)	Lub cev muaj zog (kW)	Lub zog cua sov (kW)
JY-SJ65	65	33:1	120	120-180	37	24
JY{0}}SJ90	90	33:1	90	250-380	75	45
JY-SJZ65/132	65/132	-	38.8	150-220	37	36
JY-SJZ80/156	80/156	-	34.4	300-450	75	54

Daim ntawv thov

Municipal & Industrial Piping:Cov kab ntau lawm rau HDPE cov kav dej / roj xa hluav taws xob (txog 1200 hli inch), PVC cov kav dej, thiab cov kav dej corrugated.

Profiles & Kev tsim kho:Qhov rai thiab qhov rooj thav duab extrusion, PVC phab ntsa panels, cable trunking, thiab dual -durometer huab cua- foob gaskets ntawm co-extrusion.

Sheet & Board Production:Extrusion ntawm tuab HDPE / PP geomembranes, cov ntawv thermoforming, thiab ntoo -yas composite (WPC) decking boards.

Compounding thiab Pelletizing:Strand pelletizing thiab dej-ntiv nplhaib lub ntsej muag-txiav kab rau nkauj xwb polymer coloring, muab tub lim masterbatching, thiab recycling.

Kev kho kom haum

Screw Geometry Hloov Kho:Custom compression ratios, barrier flight designs, thiab mixing sections (Maddock or Egan) tailored to specific MFI values and filler percentages (eg, CaCO3 txog 70%).

Co-Extrusion Integration: Ntxiv cov khoom siv hluav taws xob thib ob rau cov xim striping, tawv nqaij -cov qauv tseem ceeb, lossis UV- tiv thaiv cov khaubncaws sab nraud povtseg.

Voltage & Utility Alignment:Kev teeb tsa hluav taws xob ua rau cov qauv kev lag luam hauv zos (piv txwv li, 380V / 50Hz, 480V / 60Hz, 600V) nrog UL lossis CE- cov khoom ua raws.

Cov khoom siv hauv qab sib txuam:Lub tshuab nqus tsev vacuum calibration tanks, caterpillar nqa-offs, planetary saws, thiab stacking tables engineered to match line throughput.

Lub tuam txhab zoo

Vertical Component Control

Hauv -cov chaw machining hauv tsev tuav cov txheej txheem tseem ceeb xws li lub thoob tho txawv, gearbox vaj tse milling, thiab ntsia hlau ya davhlau profileing, ruaj ntseg qhov ntev ntawm cov khoom siv.

Transparent Engineering Data

Ua kom tiav hluav taws xob schematics, hydraulic daim duab, PLC qhov chaws nkag (raws li kev thov), thiab ib feem ntawm cov npe sib pauv tau muab rau txhua lub tshuab.

Daim Ntawv Thov Kev Xeem

Hauv -cov nroj tsuag hauv tsev tau nruab nrog tag nrho - nplai extrusion kab los khiav cov khoom siv sim siv cov neeg siv khoom- muab cov khoom siv cob ua ntej xa khoom.

Manufacturing & Quality Control

Dimensional soj ntsuam

Screw straightness txheeb xyuas ntawm CMM cov lus tshuaj xyuas; runout kam rau ua nyob rau hauv 0.03 mm nyob rau hauv tag nrho ntev.

Kev Ntsuas Metallurgical

Kev tsom xam Spectrogram tau ua tiav ntawm cov khoom siv hlau xaim los txheeb xyuas cov pa roj carbon, chromium, thiab molybdenum feem pua tiv thaiv cov ntaub ntawv pov thawj.

Load Test

Txhua qhov sib dhos extruder tau dhau los ua 4- teev qhuav-khiav Hoobkas lees paub (FAT) ntsuas kev vibration amplitude, bearing kub nce, thiab lub cev muaj zog tam sim no kos nyob rau hauv cov kauj ruam sib txawv.

Kev teeb tsa & Tom qab -Kev Pabcuam Muag

Commissioning Engineers

Cov kws tshaj lij pabcuam kev pabcuam muaj nyob rau ntawm -qhov chaw kho tshuab kev sib dhos, kev txheeb xyuas kev siv hluav taws xob sib txuas, thiab kev sim pib ua haujlwm.

Tej thaj chaw deb Diagnostics

Ethernet{0}}enabled control panels tso cai rau tej thaj chaw deb PLC kev twb kev txuas rau firmware hloov tshiab thiab parameter tuning.

Cov Khoom Muag Khoom Muag

Cov khoom siv coj los ua qauv- suav nrog cov khoom siv hluav taws xob, cov khoom siv hluav taws xob thermocouple, cov ntsuas ntsuas siab, thiab cov hlua tsav tsheb- tau npaj rau kev xa tawm tam sim kom txo qis cov kab poob qis.

FAQ

Q: Lub sij hawm ua cov txheej txheem extrusion kab yog dab tsi?

A: Txuj ib zaug -ntsia hlau thiab ntxaib- ntsia hlau extruders xa tuaj hauv 45 mus rau 60 hnub. Kev ua tiav tiav tiav cov kab extrusion nrog cov cuab yeej tshwj xeeb hauv qab yuav tsum tau 75 mus rau 90 hnub los ntawm kos npe kos npe -tawm.

Q: Koj ua li cas kuaj cov khoom ua ntej xa khoom?

A: Cov tshuab tau dhau los ua 4-teev kev ua haujlwm tsis tu ncua ntawm peb lub rooj cob qhia. Cov neeg tau txais kev pom zoo FAT daim ntawv qhia txog lub cev muaj zog load, gearbox kub stability, thiab hluav taws xob kuaj xyuas kev nyab xeeb. Kev soj ntsuam video nyob deb muaj rau cov neeg siv khoom nyob deb.

Q: Cov khoom siv hluav taws xob twg yuav tsum tau npaj ua ntej xa lub tshuab?

A: Qhov chaw npaj yuav tsum ruaj khov 3-theem muaj zog, compressed cua (0.6-0.8 MPa), chilled dej ncig loops rau chim txias thiab calibration tanks, thiab txaus pob zeb pem teb load peev xwm (tsawg kawg 1.5 tons / m2). Cov duab kos duab qhia txog kev siv hluav taws xob tau muab los ntawm kev lees paub qhov kev txiav txim.

Q: Cov khoom seem li cas tom qab lub sijhawm lav?

A: Peb muab cov ncauj lus kom ntxaws txog cov ntaub ntawv nrog OEM cov lej rau txhua qhov kev sib dhos thiab cov khoom siv hluav taws xob. Cov khoom siv hloov pauv tseem ceeb yog warehoused rau kev xa tawm tam sim, txhawb nqa los ntawm kev pabcuam ncaj qha engineering.

Peb nyob nraum kev yas extrusion tshuab manufacturers thiab lwm tus neeg nyob hauv Suav teb, tshwj xeeb hauv kev muab cov kev pabcuam zoo. Peb sov siab txais tos koj mus yuav high- qib yas extrusion tshuab los ntawm peb lub hoobkas. Tiv tauj peb rau kev hais lus.